MARINE PARK WATER RECLAMATION FACILITY - Operations and Maintenance Manual

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Section 60 - Facilities

60.10Electrical System
60.15Instrumentation and Control System
60.20Potable Water System (W1)
60.25Non-Potable Water System (W2)
60.30Non-Potable Water System (W3)
60.33Fire Protection System (FW)
60.35Emergency Generator
60.40Diesel Fuel System
60.45HVAC
60.50Hoists and Cranes
60.55Communication System
60.60Compressed Air System
60.65Sump Pumps


60.10 Electrical System

60.10.a Power Distribution System

Electric power for the treatment plant is supplied from the Clark County Public Utilities (CCPU) Shipyard Substation located just north of SR-14 and approximately 1/2 mile west of the plant site. An existing radial 12.5/7.2 kV overhead line brings power to a point just outside the plant property line. An underground tap from the overhead line then connects to the pad mounted transformer supplied by the utility.

The reliability of the utility service is expected to be high because of the relatively short distance between the substation and plant site. The 12.5/7.2 kV line can be switched on the north side of SR-14 to different utility substations in emergency situations.

The plant power distribution system is designed to operate at 480Y/277 volts. The double-ended, distribution system is designed to operate with any one major plant feeder or motor control center out of service.

60.10.b Motor Control Centers

There are 14 motor control centers (MCCs).

MCC-01 and MCC-02 are located on the main level of the influent pump station. MCC-01 and MCC-02 control equipment associated with influent pumping, screening removal and grit classification. The fronts of MCC-01 and MCC-02 are shown in Figures 10.01 and 10.02, respectively.

MCC-03 and MCC-04 are located on the main level of the influent pump station. MCC-03 and MCC-04 control equipment associated with grit removal, headworks aeration, primary scum and sludge collection, and primary scum and sludge pumping. The fronts of MCC-03 and MCC-04 are shown in Figures 10.03 and 10.04, respectively.

MCC-05 and MCC-06 are located in the Aeration Blower Room of the Aeration Complex. MCC-05 and MCC-06 control equipment associated with process aeration, W2 pumping and polymer mixing. The fronts of MCC-05 and MCC-06 are shown in Figures 30.01 and 30.02, respectively.

MCC-07 and MCC-08 are located in the Electrical Distribution Room of the Aeration Complex. MCC-07 and MCC-08 control equipment associated with the Administration Building, the Chemical Building the Maintenance Building, aeration mixing, and mixed liquor recirculation. The fronts of the MCC-07 and MCC-08 are shown in Figures 30.03 and 30.04, respectively.

MCC-09 and MCC-12 are located in the Phase 1 and Phase 2 RAS Pump Stations. MCC-09 and MCC-12 control equipment associated with RAS and WAS pumping, and operation of the secondary clarifiers. The front of MCC-09 is shown in Figure 55.01.

MCC-10, MCC-11, MCC-13 and MCC-14 are located in the Effluent Treatment Complex. MCC-10 and MCC-11 control equipment associated with Phase 1 disinfection and W3 pumping. MCC-13 and MCC-14 control equipment associated with Phase 2 disinfection and effluent pumping. The fronts of MCC-10 and MCC-11 are shown in Figures 35.04 and 35.05, respectively.

60.10.c Standby Electric Generators

Standby generating capacity is available to adequately supply the essential influent pumping, primary treatment, and effluent disinfection loads. Refer to Sections 6035, Emergency Generator, and 6040, Diesel Fuel System, of this manual for descriptions of these systems.

60.10.d Primary Elements

60.10.e Local Status and Control

60.10.e.1 Engine Generator

The following devices are located on engine control panel EGP-13010:

60.10.e.2 Fuel Oil Tank

The fuel tank full light will come on when the fuel tank is full to alert the supplier to stop filling.

60.10.e.3 Emergency Transfer Switch

The emergency transfer switch gear provides local control logic (timers and relays) to switch from the utility power source to the emergency generator power source should the utility source fail. It will also re-transfer when the utility source is back to normal.

60.10.f PLC/SCS Functions

60.10.f.1 Plant Monitoring Devices

60.10.f.2 Engine Generator

60.10.f.3 Fuel Oil Tank

When the tank is filling, as sensed by fuel oil tank level transmitter, the fuel oil tank full light will blink once every 30 seconds for 1 second. This is done to test the lamp. When the tank is full, the light will come on continuously.

60.10.f.4 Emergency Transfer Switch

60.15 Instrumentation and Control System

60.15.a Overview

The programmable logic controller and supervisory control system (PLC/SCADA) is composed of three SCADA computers and five PLC's with distributed remote input and output (I/O).

The PLC's consist of central processing units (CPUs), I/O modules, and appropriate communication modules, cables, power supplies, and components. The PLC's will perform all the process control functions necessary to control the plant processes as outlined in the computer control sections of this manual.

The SCADA computers run a Windows based process control software package. The SCADA provides graphic displays of the plant processes, alarm handling routines, real time and historical trending of process variables, report generation and data acquisition.

The SCADA computer monitors (CRTs) are the operators' primary windows to view and make changes to the process. The operators can adjust timer values, change controller set points and modes, and start and stop selected sequences and equipment through the SCADA CRT.

The three SCADA computers at the Marine Park Water Reclamation Facility communicate to the PLC's via a direct link to the data highway or over a fiber optic network. One of the SCADA computers acts as an active display server for the Westside SCADA computer. The SCADA computers also communicate directly to each other over an ethernet local area network (LAN). The SCADA at the Westside Treatment Plant communicates with the PLC over a network link to the active display server. The information on the data highway is available to all SCADA computers.

60.15.b Handswitch Conventions

Three standard types of handswitch configurations are used to control the equipment:

Exceptions to these configurations are described in the Computer Control sections for the equipment items.

60.20 Potable Water System (W1)

W1 water is provided at the following locations:

W1 is obtained from the Vancouver Water Department via an 8-inch water main that enters the plant from the southwest corner of the plant site. The connection to this 8-inch service is made below the plant access drive.

The W1 service is split to provide an 8-inch fire protection service (see Section 6035) and a 6-inch potable water service. The potable water service flows through a 6-inch compound water meter in a vault located in the island to the east of the plant access drive before being distributed in the plant. The water meter is provided with a bypass to allow potable water service to be continued while maintenance is being performed on the meter. All maintenance on the meter will be conducted by the City of Vancouver Water Department.

60.25 Non-Potable Water System (W2)

60.25.a Overview

W2 water is non-potable water that comes to the plant as potable water and is passed through an air gap device to the non-potable water system. This air gap ensures that no potential existing for cross-contamination of the potable water system from the processes or applications where W2 water is used. W2 water is provided for the following functions/processes:

The W2 Tank and the three W2 Pumps are located in the Aeration Blower Room of the Aeration Complex. The W2 Water Tank provides an air gap between the W1 and W2 water systems.

60.25.b Primary Elements

The W2 primary elements, associated equipment and instrument number are listed in Table 60.25.b.1.

Table 60.25.b.1. - W2 Primary Elements, Location and Element Numbers
Primary ElementLocationElement No.
Level control valveW2 water tankLCV-11050
Low level switchW2 water tankLSL-11060
Pressure indicatorsEach W2 pump suction and dischargen/a
High pressure switchW2 pumps discharge headerPSH-11070
Pump sequencing flow sensorW2 pump discharge headerFI/FS-11070
Pressure indicatorW2 pump discharge headerPI-11070
Pressure element and transmitterW2 pump discharge headerPT-11070


60.25.c Local Status and Control

60.25.c.1 Automatic Operation

Control of the W2 water system is normally automatic. For automatic or manual operation, open the manual feed valve on the W1 line to allow water to flow into the W2 tank. A hydraulically operated level control valve will automatically open and close to maintain the desired level in the W2 Tank.

Place the three W2 pump HOA switches (HS-11041, HS-11042, HS-11043) on local panel 11040 to AUTO. Set the MAIN SELECT switch to 1 or 2.

In automatic, the pumps are sequenced on system demand flow. The lead pump operates between 0 and 20 percent of the system's rated capacity (250 gpm at 90 psig discharge pressure). As demand exceeds 20 percent, the main 1 pump activates and the lead pump deactivates. As demand exceeds 40 percent, the lead pump is reactivated and operates in conjunction with the main 1 pump to provide 60 percent of the total demand. As the demand exceeds 60 percent, the main 2 pump is activated and the lead pump is deactivated. Main pumps 1 and 2 handle flows up to 80 percent of the total demand. As the demand exceeds 80 percent, the lead pump is reactivated. The three pumps operating together provide 100 percent of the system demand. As demand decreases, the pumps shut down in reverse sequence.

60.25.c.2 Manual Operation

To operate the pumps manually place the number of pumps in service required to meet the system demand by turning the HOA switches (HS-11041, HS-11042, HS-11043) on local panel 11040 to HAND. Place the remaining pump(s) out of service by turning the HOA switch(es) to OFF.

60.25.c.3 W2 Tank

The following devices are provided:

The level in the tank is controlled automatically by the hydraulically operated level control valve.

60.25.c.4 W2 Pumps

The W2 water system control panel is a package system. The following devices are located on panel LP-11040 (see Figure 60.03):

The following devices are located at the pump discharge header:

The pumps are run manually by placing the HOA switch in the HAND position. Local alarm conditions are reset by pushing the RESET button.

The pumps are controlled automatically by placing the HOA switch in the AUTO position. The W2 control panel then sequences the pumps based on system flow demand.

60.25.d PLC/SCS Functions

See Figure 60.04, W2 Water System P&ID.

Loop Function: Monitor alarm and status of the W2 system equipment and flow conditions:

60.25.e W2 Pump Design Specifications

The W2 pump design specifications are as follows:

Liquid pumped:Potable water
Pumping temperature:40 to 60°F
Suction head:2 to 4 feet head
Rated capacity:250 gpm at 90 psig discharge pressure
Pump Speed:3,450 rpm maximum
Motor:Constant speed, see Table 60.25.e.1 for horsepower ratings.

Table 60.25.e.1. - W2 Pump Motor Horsepowers
Equipment No.
Equipment Name
Horsepower
P-11041
W2 Pump (Lead)
5
P-11042
W2 Pump (Main)
15
P-11043
W3 Pump (Main)
15


60.25.f Troubleshooting

Table 60.25.f.1 provides a troubleshooting guide for the W2 Non-Potable Water System.


Table 60.25.f.1. - Troubleshooting Guide
ProblemCorrective Action
Low system pressure as indicated by low pressure alarm
  1. Check for proper operation of W2 pump pressure regulating valve(s).
  2. Check position of isolation valves for individual W2 pumps.
  3. Check sequence controls for W2 pumps.
  4. Check for proper suction feed from W2 tank.
High system pressure as indicated by high pressure alarm
  1. Check for proper operation of W2 pump pressure regulating valve(s).
  2. Check position of isolation valve for W2 pump package.
Low W2 tank level
  1. Check operation of hydraulically operated level control valve (LCV-11050).
  2. Check position of isolation valve on W1 service to the W2 tank.
  3. Check W1 system pressure/status to ensure proper potable water service to the plant.
Lead pump fail alarm
  1. Check for power to pump motor.
  2. Test motor on pump.
  3. Check condition of pump shaft and impeller connection to shaft.


60.30 Non-Potable Water System (W3)

60.30.a Overview

W3 water is chlorinated plant secondary effluent. It is supplied by the non-potable water pumps at the Effluent Treatment Complex. W3 water is used for the following functions/processes (see Figure 60.06):

60.30.b Process Description

The W3 pumping system consists of a wet well and three vertical turbine pumps. The W3 pump arrangement consists of two larger capacity pumps and one smaller capacity pump. Each pump is provided with a pilot-operated pressure relief valve that will discharge water flow back to the wet well as pressures (and corresponding demand) exceed the design range. This control valve protects the pumps from operating at or near shut-off head and will protect the distribution system from high pressures and water hammer.

The W3 distribution system is provided with a strainer to remove particulates present in the plant effluent. This strainer has an automatic backwash system that will initiate the backwash cycle when differential pressure across the strainer element exceeds a preset limit.

Biological regrowth in the W3 wet well and distribution system is controlled by the addition of a sodium hypochlorite solution. The hypochlorite solution is added to the W3 wet well on a continuous basis; with the dose of sodium hypochlorite pacing the W3 flow as measured by a propeller flow meter (FE/FIT-16311). To provide adequate disinfection, the hypochlorite solution feed system should be set-up initially to maintain a free chlorine residual of 2.0 ppm at a median flow condition (i.e., one large pump operating with no recirculation). This should equate to a sodium hypochlorite feed rate of approximately 12 gph. Disinfection points are provided throughout the distribution system for periodic shock application and flushing of the system. During system flushing, the initial flush of water in the remote areas of the system should be checked for residual chlorine to ensure that the wet well dose of hypochlorite is adequate. If the residual chlorine concentration is above about 1.0 ppm in all locations checked, then the dose to the wet well should be decreased. If no detectable residual is found, then the hypochlorite dose should be increased or system flushing done more frequently. See also Section 45 for a discussion of the sodium hypochlorite delivery system.

To accommodate future W3 demands associated with plant expansion, the wet well and portions of the distribution mains have been sized for increased pumping capacity. To provide this increased capacity, the Phase I W3 pumps must be replaced in future phases of expansion to meet the W3 demands projected for that expansion. Similarly, the W3 strainer, flow meter, and pump control valves will have to be replaced or modified as the capacities for each of these pieces of equipment are exceeded.

60.30.c Reliability/Redundancy

The W3 pumping system is sized to provide design flows with one large pump out of service. For additional system reliability, the redundant pump can also be used when unexpectedly high W3 demands are encountered. The W3 strainer is provided with bypass/isolation capabilities for maintenance purposes.

60.30.d Design Criteria

W3 Wet Well
Length18 ft
Width 8 ft
Depth14 ft
 
W3 Demand
Minimum 500 gpm
Maximum1,440 gpm
 
W3 Pumps
Number3 (1 large, 1 small, 1 large redundant)
TypeVertical Turbine
Power RequirementLarge: 75 hp
Small: 60 hp
CapacityLarge: 880 gpm @ 231 ft TDH
Small: 680 gpm @ 231 ft TDH
 
W3 Flowmeter
TypePropeller Flowmeter
Capacity2,250 gpm
Size12 inch
Number of Units1
 
W3 Strainer
TypeAutomatic Backwash Strainer
Number of Units1
Capacity1,500 gpm @ 150 psig test pressure


60.30.e Primary Elements

Primary elements, associated equipment, and element numbers are listed in Table 60.30.e.1.

Table 60.30.e.1. - W3 Primary Elements, Locations, and Element Numbers
Primary ElementLocationElement No.
High pressure switchEach pump dischargePSH-16301, PSH-16302, PSH-16303
Differential pressure switchesAcross W3 strainerPDS-16341, PDS-16342
Flow meterW3 discharge headerFIT-16311
Pressure element and transmitterW3 discharge headerPT-16311
Pressure indicatorsStrainer suction and discharge linePI-16311, PI-16312


60.30.f Local Status and Control

60.30.f.1 W3 Pumps

The following devices are located at the MCC:

60.30.f.2 Automatic Strainer

The following controls are located on the package control panel provided with the strainer (see Figure 60.05):

In the AUTO mode, the strainer starts the backwash cycle when the differential pressure across the filter element exceeds a preset limit. The strainer starts the backwash arm and opens the backwash drain valve. In the HAND mode, the backwash is started using the SS pushbuttons.

60.30.g PLC/SCS Functions

60.30.g.1 W3 Pumps

Loop Function: The purpose of this control loop is to sequence the W3 pumps to maintain flow and pressure in the W3 distribution system. It is also used to monitor alarms and the status of W3 system equipment and flow conditions.

When in REMOTE, the W3 pumps are started and stopped based on pressure and flow in the W3 distribution system as measured just downstream of the strainer. Set points for sequencing pump operation are listed in Table 60.30.g.1.

Table 60.30.g.1 - Set Points for Sequencing W3 Pump Operation
Initial ConditionsSequence PointAction
Small pump runningHeader pressure > 85 psiNone
Small pump runningHeader pressure < 85 psiStart large pump, stop small pump
Large pump runningHeader pressure > 85 psiNone
Large pump runningHeader pressure < 85 psiStart small pump
Small and large pump runningHeader pressure > 105 psi and system flow
< 800 gpm for a time delay of 15 min
Stop small pump
Large pump runningHeader pressure > 105 psi and system flow
< 600 gpm for a time delay of 15 min
Stop large pump, Start small pump
Any conditionHeader pressure < 75 psiPAL-16311 low pressure alarm


The 15 minute time delay when stopping the pumps on low system flow and high system pressure will prevent pump cycling caused by fluctuating demands and will reduce excessive pump motor starts. With only the small pump operating or when between sequencing points, as the demand in the W3 system drops and, correspondingly, the system pressure rises above the set point of the pressure control valves at the discharge of the W3 pumps (115 psig), W3 water will be recirculated back to the wet well. This will allow the W3 pumps to remain safely on their operating curves.

The large pumps are automatically alternated (when both are in REMOTE mode) to equalize pump run time. A pump discharge failure alarm is actuated when a pump run command is not confirmed by the pump discharge pressure switch closing after a set time delay.

60.30.h Troubleshooting

Table 60.30.h.1 provides a troubleshooting guide for the W3 Non-Potable Water System.

Table 60.30.h.1 - Troubleshooting Guide
ProblemCorrective Action
Low system pressure is indicated by the low pressure alarm
  1. Check for proper operation and/or setting of W3 pump pressure control valves.
  2. Check position of isolation valves for individual W3 pumps.
  3. Check automatic strainer to ensure backwash cycle is operating properly and no blinding of straining screen has occurred. A quick way for the operator to check is to open the strainer bypass and observe any changes in the system pressure. For troubleshooting automatic strainer problems, consult the manufacturer's O&M manual.
  4. Check for obstructions in the W3 pump suction bells.
  5. Check sequence controls for W3 pumps.
High system pressure as indicated by high pressure alarm
  1. Check for proper operation and/or setting of W3 pump pressure control valves.
Pump fail alarm
  1. Check for power to pump.
  2. Test motor on pump.
  3. Check condition of pump shaft and impeller connection to shaft.


60.33 Fire Protection System (FW)

60.33.a Overview

Fire protection at the plant site is provided from a separate fire water system (FW). FW is non-potable water that comes to the plant as potable water and is passed through a double check valve assembly to the fire water distribution system. The FW distribution system is fed by two separate 8-inch mains from the City of Vancouver Water Department. One connection is located to the south of the Effluent Treatment Complex (coordinates N110034.64, E1457790.50); the second is adjacent to the main plant potable water service located to the east of the main plant entrance drive.

Site fire protection is provided by fire hydrants located throughout the plant site. Individual building and/or area fire protection is provided by fire sprinkler systems. Areas not subject to freezing conditions utilize wet pipe systems, whereas areas that have the potential to freeze are provided with dry pipe systems. In wet pipe systems the entire sprinkler system is filled with pressurized water that sprays out when the sprinkler head is activated. Dry pipe systems are filled with compressed air that is automatically purged when the sprinkler heads are activated before the water sprays out.

Those areas not provided with fire sprinkler systems are equipped with portable, dry chemical fire extinguishers. These fire extinguishers are designed for use on A, B, and C class fires.

60.33.b Design Criteria

60.33.b.1 Fire Sprinkler Systems

The fire sprinkler systems are designed in accordance with the Uniform Building Code (UBC) Standard 38-1 and National Fire Protection Association (NFPA) Standard 13. Table 60.33.b.1. lists the areas that have fire sprinkler systems, the types of systems, and the design criteria for the areas. Each area listed is provided with a separate standpipe. This standpipe is designed in accordance with the requirements of the standards listed above, and include a fire sprinkler control valve, a fire department connection, and, in the case of the dry pipe systems, an air compressor. All sprinkler heads are designed to activate at 165 °F with the exception of the fuel storage room which has 140 °F sprinkler heads.

[Table]

60.33.b.2 Fire Hydrants

The type and installation of fire hydrants on the plant site are in accordance with the City of Vancouver Water Department's Standard Plan No. W-5.

60.33.b.3 Double Check Valves

All double check valves are installed in below grade concrete vaults to protect them from freezing and physical damage. The type and installation of the double check valves are in accordance with the City of Vancouver Water Department's Standard Plan No. W-12.

60.33.c Local Status and Alarms

Each standpipe location will be provided with a local annunciator (an electrically-operated alarm bell) located on the outside of the building directly above the fire department connection. In addition, all alarm signals will be annunciated at the fire alarm control panel.

Each standpipe will be provided with the following primary control devices:

60.33.d Operation and Maintenance

60.33.d.1 Fire Sprinkler Systems

The fire sprinkler systems are designed to operate automatically without operator or fire department intervention. Maintenance of the system should consist of an annual flow test of each sprinkler system that will be witnessed by the fire department. Maintenance of individual components in the system should be done in accordance with the manufacturers' recommendations.

60.33.d.2 Fire Hydrants

Use and operation of the fire hydrants should be limited to fire department personnel. Maintenance of the fire hydrants should be done in accordance with the manufacturers' recommendations.

60.33.d.3 Double Check Valves

Each double check valve assembly consists of a double check valve between two OS&Y isolation gate valves, a bypass-type detector meter, and a fire department pumper truck connection downstream of the check valves. The assembly operates automatically and requires no operation. The detector meter registers any flow through the double check valve assembly.

The double check valve assembly must be tested annually by someone certified in the State of Washington's Cross Connection Program, and these results must be submitted to the City of Vancouver Water Department. Maintenance should be done in strict accordance with the manufacturer's written instructions.

Table 60.33.b.1 - Areas Served by Fire Sprinkler Systems
Area ServedSprinkled Area (ft2)OccupancyHazard ClassificationSprinkler System Type
Influent Pump Station Pump Room 01-001
1,414
B-4
Ordinary Group 1
Wet Pipe
Influent Pump Station Motor Room 01-101
1,826
B-4
Ordinary Group 1
Wet Pipe
Screenings Area 02-201
2,125
H-2
Ordinary Group 3
Wet Pipe
Screenings/Grit Handling Hopper Room 03-201
1,755
B-4
Ordinary Group 1
Wet Pipe
Screenings/Grit Handling Truck Room 03-101
1,692
B-4
Ordinary Group 1
Wet Pipe
Gallery (Aerated Grit Chambers Pump Room) 04-001
720
B-4
Ordinary Group 1
Wet Pipe
Gallery 01-002 and 02-001
 
B-4
Ordinary Group 1
Wet Pipe
Headworks Blower Room 05-101
1,610
B-4
Ordinary Group 1
Wet Pipe
Gallery 07-001 and 08-001
2,041
B-4
Ordinary Group 1
Wet Pipe
Scum Skimmer Room 08-201 (Unheated)
1,182
H-2
Ordinary Group 3
Dry Pipe
Fuel Storage Room 13-102
150
H-3
Ordinary Group 3
Wet Pipe
Chemical Storage Building
1,417
H-3
Ordinary Group 3
Wet Pipe


60.35 Emergency Generator

60.35.a Overview

Standby generating capacity is available to adequately supply the essential influent pumping, primary treatment, and effluent disinfection loads. The generator will begin operation during a power outage and continue running until preferred power has been restored. Emergency power will be provided to all the essential equipment to assure continuous operation and required effluent quality of the plant's critical treatment processes based on a priority system.

The emergency generator sets are located in the Emergency Generator Room in the Aeration Complex (see Figure 60.02). The Emergency Power System consists of two 480-volt, 3-phase, 750 kW diesel engine driven generator, emergency transfer switchgear, and fuel storage facilities. See Section 6010 for a description of the plant electrical power distribution systems and Section 6040 for a description of the Diesel Fuel System.

60.35.a.1 Engine Generator

The Engine Generators were purchased as a package. Please refer to the manufacturer's O&M manual for details on its operation and maintenance. The following devices are located on engine control panel EGP-13010:

60.35.a.2 Fuel Oil Tank

Refer to Section 6040 of this manual for a detailed description of the diesel fuel system. The following devices are located on engine control panel EGP-13010:

The fuel tank full light will come on when the fuel tank is full to alert the supplier to stop filling.

60.35.a.3 Emergency Transfer Switch

The emergency transfer switch gear provides local control logic (timers and relays) to switch from the utility power source to the emergency generator power source should the utility source fail. It will also re-transfer when the utility source is back to normal.

60.35.b Design Criteria

The Emergency Engine Generator design criteria are as follows:

Number of units1
Phase 22 (1 new, 1 existing)
TypeDiesel
Peak Output Capacity750 kW @ 1,800 rpm
Cooling SystemAir-cooled Radiator
Fuel Oil Tank Capacity660 Gallons
Fuel Consumption53 gph @ Full Load


60.35.c Normal Power Distribution System Operation

The normal power distribution system is set up with Clark County Public Utilities (CCPU) supply as the preferred source. The double-ended, distribution system is designed to operate with any one major plant feeder or motor control center out of service.

60.35.d System Operation upon Loss of Preferred Source

The PLC controls the re-start of equipment when switching from utility power to the emergency generator source. There are three different re-start sequences, depending on which plant power source has failed. The first sequence will occur if power is lost to both main buses A and B, which is determined to have happened if both circuit breakers ACB-152 and ACB-252 have opened and no voltage is sensed on the buses by VT-12203 and VT-12206. Equipment with ON/OFF handswitches will re-start immediately when the emergency generator comes on line if the equipment's handswitch is in the ON position. This equipment includes the following:

All equipment with HAND/OFF/REMOTE or HAND/OFF/AUTO handswitches and START/STOP pushbuttons will not re-start if they are running in HAND mode before the switch to emergency power.

Equipment with HAND/OFF/AUTO handswitches that are running in the AUTO mode before the switch to emergency power will re-start as required by local control. This equipment includes the following:

Equipment with HAND/OFF/REMOTE handswitches that are running in the REMOTE mode before the switch to emergency power will be allowed to re-start by the PLC in the following sequence:

Twenty seconds after the transfer switch has switched to emergency power, the following equipment will be allowed to re-start as required:

After thirty seconds:

After forty seconds:

After fifty seconds:

After sixty seconds:

The following equipment will not be allowed to re-start by the PLC in the REMOTE mode:

The second sequence will occur if power is lost only on bus A, which is determined to have happened if circuit breaker ACB-152 has opened and no voltage is sensed on the bus by VT-12203. The second re-start sequence is identical to the re-start of the first sequence with the following differences. Equipment powered from bus B will continue to operate without interruption. Equipment on bus A that was running as a LEAD piece of equipment will become the LAG or standby equipment and will be allowed to re-start after the re-start time delay has elapsed and as the process demand requires. The only equipment items not allowed to re-start on bus A are aeration blowers B-11022 and B-11024. The following equipment is powered from bus A:

The third sequence will occur if power is lost only on bus B, which is determined to have happened if circuit breaker ACB-252 has opened and no voltage is sensed on the bus by VT-12206. The third re-start sequence is identical to the second re-start sequence except it applies to equipment on bus B. The only equipment items not allowed to re-start on bus B are aeration blowers B-11021 and B-11023. The following equipment is powered from bus B:

If the tie-breaker circuit breaker ACB-352 is closed, such that the power feed to the plant is coming from a single bus A or B, and power is lost to the plant, the first re-start sequence will be performed.

60.40 Diesel Fuel System

60.40.a Overview

The Diesel Fuel System consists of two 660-gallon Fuel Tanks, a Fuel Filling Station and necessary piping. The fuel tanks are located in separate rooms in the Generator Room of the Aeration Complex. The Fuel Filling Station is west of the Generator Room near the electrical transformer.

60.40.b Local Status and Control

60.40.b.1 Fuel Oil Tank

The fuel tank full light will come on when the fuel tank is full to alert the supplier to stop filling.

60.40.c PLC/SCS Functions

60.40.c.1 Fuel Oil Tank

When the tank is filling, as sensed by the fuel oil tank level transmitter, the fuel oil tank full light will blink for 1 second once every 30 seconds. This is done to test the lamp. When the tank is full, the light will come on continuously.

In the event of a diesel fuel spill, the operator's first priority concern is the safety of people. Second priority is the environment, and third is property. For small spills, absorption with shop floor absorbent is the fast, inexpensive, and readily available method. It minimizes the surface area of the spilled diesel fuel, thus reducing the amount of vapor released and makes the diesel fuel easy to remove and dispose of. For larger spills, follow the procedures outlined in Section 80 of this manual.

60.45 HVAC

The HVAC systems for the Vancouver Marine Park Water Reclamation Facility are described below. The intent of this section of the operations manual is to provide the basic design concepts for the systems as well as a general operating description. The systems are described by building.

60.45.a HVAC Standards

The HVAC systems were designed to meet the following standards: Uniform Building Code, Uniform Mechanical Code, Washington State Energy Code, the National Fire Code, and Recommended Standards for Sewage Works. Special attention is focused on National Fire Protection Association (NFPA) 820, Recommended Practice for Fire Protection in Wastewater Treatment Plants. Also, the HVAC design should generally comply with the applicable standards and recommended practices of the following trade organizations:

60.45.b Functions of the HVAC System

The HVAC system is intended to perform the following functions:

60.45.c HVAC Design Data

60.45.c.1 Outdoor

Outdoor design conditions are as follows:

Summer:88° F DB, 67° F WB, 0.5 percent design point
96.6° F, median annual high (estimated)
107° F, record high (estimated)
23° F, daily range (estimated)
300 cooling degree days/year
Winter:22° F, 0.6 percent design point
14° F, median annual low
-3° F, record low (estimated)
4,667 heating degree days/year, 65° F base
3,385 heating degree days/year, 60° F base
1,333 heating degree days/year, 50° F base
708 heating degree days/year, 45° F base


60.45.c.2 Indoor

Indoor design conditions vary, depending on the occupancies of the areas served. Table 60.45.c.1. lists the indoor design conditions as well as the code required ventilation rates. Note that some areas with low heat gains may not reach the maximum design temperature listed.

60.45.c.3 Code Required Ventilation

Table 60.45.c.1 lists the ventilation rates for spaces as required by NFPA 820. These rates are expressed in air changes per hour (AC/hr). This corresponds to the flow rate of fresh, outdoor air that must be supplied to the spaces continuously. The code also requires that all mechanically ventilated spaces should be served by both supply and exhaust fans.

Table 60.45.c.1 - Indoor HVAC Design Criteria
Facility
Area
Min Indoor
Design Temp
Max Indoor
Design Temp
Ventilation Rate
(Outdoor Air)
Source/Reason For
Vent. Rate
Receives
Emergency Power
Influent Pump StationWet Well
40
100
12 AC/hr
NFPA 820
Yes
Pump Room
40
100
6 AC/hr
NFPA 820
Yes
Motor Room
40
100
6 AC/hr
NFPA 820
Yes
Screening AreaScreening Area
40
100
12 AC/hr
NFPA 820
Yes
Screening/Grit HandlingHopper Area
40
100
15 AC/hr
Odor Control
Yes
Truck Area
40
100
12 AC/hr
Odor Control
Yes
Aerated Grit ChambersGrit Tanks
--
--
100 FPM In Thru
Tank Vents
Odor Control
Yes
Above Grit Tanks
--
--
Outdoors
--
N/A
Grit Pump Gallery
40
100
1 AC/hr
Fresh Air
Yes
Blower RoomBlower Room
40
100
1 AC/hr
Fresh Air
Yes
Air Treatment SystemAir Treatment System
--
--
Outdoors
--
Yes
Primary ClarifiersSludge Pump Gallery
40
100
6 AC/hr
NFPA 820
Yes
Clarifier
--
--
12 AC/hr
NFPA 820
Yes
Scum Skimmer Room
40
100
12 AC/hr
NFPA 820
Yes
Satellite Operation CtrPolymer Room
60
100
1 AC/hr
Fresh Air
No
Office/Laboratory
70
78
20 CFM/Person
Fresh Air
No
Aeration Blower RoomBlower Room
40
100
1 AC/hr
Fresh Air
No
Generator RoomGenerator Room
40
100
AS Required
Heat Load &
Combustion Air
Yes
Electrical DistributionDistribution Room
40
100
1 AC/hr
Fresh Air
Yes
Distribution Yard
--
--
Outdoors
--
--
RAS Pump StationPump Room
40
100
1 AC/hr
Fresh Air
No
MCC Room
40
100
1 AC/hr
Fresh Air
No
Effluent Treatment Bldg 
40
100
1 AC/hr
Fresh Air
No
Chemical Storage BuildingChemical Storage
60
100
1 CFM/SQ. FT.
UFC 80.301
No


60.45.d Headworks

The controls for the following buildings are centralized in an Environmental Control Panel (ECP-01951). The panel is located in the upper level of the Influent Pump Station.

60.45.e Influent Pump Station

Table 60.45.e.1 lists the HVAC equipment in the Influent Pump Station.

Table 60.45.e.1 - Influent Pump Station HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-01901
Influent P.S. Air Supply UnitDirect Gas-Fired Air Supply UnitScreenings Area Attic Space
EF-01911
Influent P.S. Exhaust FanCentrifugal, Utility FanInfluent P.S. Roof
SF-01921
Motor Room Supply FanPropeller Roof VentilatorInfluent P.S. Roof
MD-01961
Motor Room Relief Hood Motorized DamperMotorized DamperInfluent P.S. Relief Hood
MD-01962
Motor Room Supply Fan Discharge Motorized DamperMotorized DamperInfluent P.S. SF-01921 Discharge

NFPA 820 requires a continuous 6 AC/hr of ventilation for the Influent Pump Station. ASU-01901 operates continuously to provide filtered, outdoor air to the Influent Pump Station pump room and motor room. A room mounted thermostat modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit shall be 40° F. EF-01911 also operates continuously to exhaust 6 AC/HR from the pump room and motor room. Supply Fan SF-01921 comes on to provide cooling for the motor room when the space temperature rises above 75° F. Motorized dampers MD-01961 and MD-01962 open whenever SF-01921 operates.

The wet well is exhausted at a rate of 12 AC/hr by the Odor Control Fans. The wet well intake air is provided by a 14-inch diameter vent located on the wet well roof.

60.45.f Screenings Area

Table 60.45.f.1 lists the HVAC equipment for the Screenings Area.

Table 60.45.f.1 - Screenings Area HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-02901
Screenings Area Air Supply UnitDirect Gas-Fired Air Supply UnitScreenings Area Attic Space

NFPA 820 requires a continuous 12 AC/hr of ventilation for the Screenings Area. ASU-02901 operates continuously to provide filtered, outdoor air to the Screenings Area. A room mounted thermostat modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit is 40° F.

The Screenings Area is exhausted at a rate of 12 AC/hr by the Odor Control Fans.

60.45.g Screenings/Grit Handling Area

Table 60.45.g.1 lists the HVAC equipment for the Screenings/Grit Handling Area.

Table 60.45.g.1 - Screenings/Grit Handling Area HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-03901
Screenings/Grit Handling Area Air Supply UnitDirect Gas-Fired Air Supply UnitScreenings/Grit Handling Area Attic Space

NFPA 820 does not require any continual ventilation from this area. However, because of the odors that are present in this space, continuous ventilation is provided. ASU-03901 provides 15 AC/hr of ventilation for the hopper level area and 12 AC/hr for the truck level. The air supply unit operates continuously to provide filtered, outdoor air to both levels of the Screenings/Grit Handling Building. A room mounted thermostat, located in the hopper room, modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit is 40° F.

The Screenings/Grit Handling Building is exhausted at the rate described above for the Odor Control Fans.

60.45.h Aerated Grit Chambers

The Aerated Grit Chambers are exhausted by the Odor Control Fans to provide odor control. The flow rate is 500 cfm, which provides a capture velocity of 100 fpm through the chamber vents.

60.45.i Headworks Blower Room

Table 60.45.i.1 lists the HVAC equipment for the Headworks Blower Room.

Table 60.45.i.1 - Headworks Blower Room HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-05901
Headworks Blower Room Air Supply UnitAir Supply UnitHeadworks Blower Room Roof
UH-05941
Blower Room Gas-Fired Unit HeaterGas-Fired Unit HeaterHeadworks Blower Room
MD-05961
Blower Room Relief Hood Motorized DamperMotorized DamperHeadworks Blower Room

Air Supply Unit ASU-05901 comes on to provide cooling for the blower room when the space temperature rises above 75° F. The supply air is relieved from the blower room by a relief hood located on the blower room roof. The motorized damper MD-05961, located in the relief hood, opens whenever ASU-05901 operates.

UH-05941 operates in response to a room mounted thermostat to maintain a minimum room temperature of 40° F.

60.45.j Primary Clarifiers

Table 60.45.j.1 lists the HVAC equipment for the Primary Clarifiers.

Table 60.45.j.1 - Primary Clarifiers HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-08901Scum Skimmer Room Air Supply UnitDirect Gas-Fired Air Supply UnitScum Skimmer Room
ASU-08902Scum Skimmer Room Air Supply UnitDirect Gas-Fired Air Supply UnitScum Skimmer Room
ASU-08903Sludge Pump Gallery Air Supply UnitDirect Gas-Fired Air Supply UnitSludge Pump Gallery
EF-04911Grit Pump Gallery Exhaust FanPropeller Roof VentilatorGrit Pump Gallery Roof
EF-08911Scum Box Exhaust FanPropeller Wall FanScum Box Wall
UH-08941Scum Box Unit HeaterElectric Unit HeaterScum Box
MD-08961Scum Box Exhaust Fan Discharge Motorized DamperMotorized DamperScum Box
MD-08962Scum Box Intake Motorized DamperMotorized DamperScum Box

NFPA 820 requires a continuous 12 AC/hr of ventilation for the Scum Skimmer Room. ASU-08901 and ASU-08902 operate continuously to provide filtered, outdoor air to the Scum Skimmer Room on the primary clarifiers. The Scum Skimmer Room is not heated.

The scum skimmer room and primary clarifiers are also exhausted by the Odor Control Fans.

NFPA 820 requires a continuous 6 AC/hr of ventilation for the pipe galleries. ASU-08903 operates continuously to provide filtered, outdoor air to the Sludge Pump Gallery. A room mounted thermostat modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit is 40° F. EF-04911 also operates continuously to exhaust 6 AC/hr from the Sludge Pump Gallery.

Exhaust Fan EF-08911 comes on to provide cooling for the Scum Box when the space temperature rises above 75° F. Motorized dampers MD-08961 and MD-08962 open whenever the exhaust fan operates.

Unit Heater UH-08941 operates in response to a room mounted thermostat to maintain a minimum room temperature of 40° F.

60.45.k Odor Control Fans

Table 60.45.k.1 lists the odor control fans.

Table 60.45.k.1 - Odor Control Fans
Equipment NumberEquipment NameEquipment TypeInstalled Location
EF-05911Headworks Odor Control Exhaust FanIn-Line Centrifugal Exhaust FanHeadworks Blower Room Roof
EF-05912Headworks Odor Control Exhaust FanIn-Line Centrifugal Exhaust FanHeadworks Blower Room Roof

The odor control fans EF-05911 and EF-05912 operate continuously to exhaust the odorous areas of the Headworks. These areas are the Influent Pump Station wet well, the Screenings Area, the Screenings/Grit Handling Area, and the Scum Skimmer Room and the Primary Clarifiers. The exhaust fans discharge into the air treatment system to remove the odors. Finally, the air is discharged to the atmosphere through a stack in the Screenings/Grit Handling Area roof.

All fan systems controlled by the ECP are shut down when the ECP receives a signal from the fire alarm system. In addition the following fans have duct mounted ionization smoke detectors, ASU-01901, ASU-02901, ASU-03901, ASU-05901, and ASU-08903. The fans will also shutdown if smoke is detected. An alarm horn, located on ECP-01951, will sound upon detection of smoke.

60.45.l Aeration Building

The controls for the Aeration Building are centralized in an Environmental Control Panel (ECP-12951). The panel is located in the Electrical Distribution Room. Table 60.45.l.1 lists the HVAC equipment for the Aeration Building.

Table 60.45.l.1 - Aeration Building HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ACU-10931Operator Laboratory Air Conditioning UnitAir-Cooled Packaged Air
Conditioning Unit
Operator Laboratory Roof
EF-10911Polymer Room Exhaust FanCentrifugal Roof VentilatorPolymer Room
UH-10941Polymer Room Unit HeaterElectric Unit HeaterPolymer Room
MD-10961Polymer Room Intake Louver Motorized DamperMotorized DamperPolymer Room
ASU-11901Blower Room Air Supply UnitAir Supply UnitBlower Room Attic Space
ASU-11902Blower Room Air Supply UnitAir Supply UnitBlower Room Attic Space
UH-11941Blower Room Unit HeaterGas-Fired Unit HeaterBlower Room
MD-11961Blower Room Relief Louver Motorized DamperMotorized DamperBlower Room
ASU-12901Electrical Room Air Supply UnitAir Supply UnitElectrical Distribution Room
UH-12941Electrical Room Unit HeaterGas-Fired Unit HeaterElectrical Distribution Room
MD-12961Intake Louver Motorized DamperMotorized DamperElectrical Room Attic Space
MD-12962Electrical Room Relief Louver Motorized DamperMotorized DamperElectrical Distribution Room
ASU-13901Engine/Generator Air Supply UnitDirect Gas-Fired Air Supply UnitEngine/Generator Room
EF-13911Fuel Storage Room Exhaust FanCeiling FanEngine/Generator Room
MD-13961Eng/Gen Room Relief Louver Motorized DamperMotorized DamperEngine/Generator Room
MD-13962Eng/Gen Intake Louver Motorized DamperMotorized DamperEngine/Generator Room
MD-13963Eng/Gen Discharge Louver Motorized DamperMotorized DamperEngine/Generator Room
MD-13964ASU-13901 Intake Louver Motorized DamperMotorized DamperEngine/Generator Room

Air Conditioning Unit ACU-10931 provides mechanical cooling to cool the space to a maximum temperature of 78° F and electric heat to heat the space to a minimum temperature of 70° F. It is a roof mounted unit that responds to a room thermostat. In addition, the unit has an economizer cycle to take advantage of free cooling by using outdoor air when the ambient temperature is within an acceptable range. ACU-10931 also responds to a time clock to provide operation during the occupied hours. An override switch is provided to operate the unit for off-hour operation. If the space temperature drops below 55° F, the controls will override the time clock and operate ACU-10931 to maintain a minimum temperature of 55° F.

Exhaust Fan EF-10911 comes on to provide cooling for the polymer room when the space temperature rises above 75° F. Motorized damper MD-10961 opens whenever EF-10911 operates.

UH-10941 operates in response to a room mounted thermostat to maintain a minimum room temperature of 60° F.

Air supply units ASU-11901 and ASU-11902 provide filtered, outdoor air to cool the blower room. ASU-11901 comes on to provide cooling for the blower room when the space temperature rises above 75° F. ASU-10911 comes on to provide cooling for the blower room when the space temperature rises above 90° F. Motorized dampers MD-11961 and MD-12961 shall open whenever ASU-11901 and/or ASU-11902 operate.

UH-11941 operates in response to a room mounted thermostat to maintain a minimum room temperature of 40° F. Air supply unit ASU-12901 provides filtered, outdoor air to cool the electrical distribution room. ASU-12901 comes on to provide cooling for the electrical room when the space temperature rises above 75° F. Motorized dampers MD-12961 and MD-12962 shall open whenever ASU-12901 operates.

UH-12941 operates in response to a room mounted thermostat to maintain a minimum room temperature of 40° F.

ASU-13901 operates continuously to provide filtered, outdoor air to the Engine/Generator Room. A room mounted thermostat modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit is 40° F. EF-13911 also operates continuously to exhaust 6 AC/hr from the fuel storage room. Motorized dampers MD-13961 and MD-13964 open whenever ASU-13901 operates.

Motorized dampers MD-13962 and MD-13963 open whenever the engine/generator operates.

All fan systems controlled by the ECP shut down when the ECP receives a signal from the fire alarm system. In addition, the following fans have duct mounted ionization smoke detectors, ASU-01101, ASU-11902, ASU-12901, and ASU-13901. The fans will also shutdown if smoke is detected. An alarm horn, located on ECP-12951, will sound upon detection of smoke.

60.45.m RAS Pump Station

The controls for the RAS Pump Station are centralized in an Environmental Control Panel (ECP-15951). The panel is located in the RAS Pump Station. Table 60.45.m.1 lists the HVAC equipment for the RAS Pump Station.

Table 60.45.m.1 - RAS Pump Station HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
SF-15921RAS Pump Station Supply FanPropeller Wall FanRAS Pump Station
UH-15941RAS Pump Station Unit HeaterGas-Fired Unit HeaterRAS Pump Station
UH-15942RAS Pump Station Unit HeaterGas-Fired Unit HeaterRAS Pump Station
UH-15943RAS Pump Station Unit HeaterGas-Fired Unit HeaterRAS Pump Station
MD-15961RAS Pump Station Intake Louver Motorized DamperMotorized DamperRAS Pump Station
MD-15962RAS Pump Station Room Relief Louver Motorized DamperMotorized DamperRAS Pump Station

Supply Fan SF-15921 comes on to provide cooling for the RAS Pump Station when the space temperature rises above 75° F. Motorized dampers MD-15961 and MD-15962 open whenever SF-15921 operates.

Unit Heaters UH-15941, UH-15942, and UH-15953 operate in response to a room mounted thermostat to maintain a minimum room temperature of 40° F.

The fan system controlled by the ECP shuts down when the ECP receives a signal from the fire alarm system. In addition, a room mounted smoke detector is installed in the RAS pump station. The fan will also shut down if smoke is detected. An alarm horn, located on ECP-15951, will sound upon detection of smoke.

60.45.n Effluent Treatment Complex

The controls for the Effluent Treatment Complex are centralized in an Environmental Control Panel (ECP-16951). The panel is located in the Electrical Room. Table 60.45.n.1 lists the HVAC equipment for the Effluent Treatment Complex.

Table 60.45.n.1 - Effluent Treatment Complex HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-16901ETC Disinfection Area Air Supply UnitDirect Gas-Fired Air Supply UnitEffluent Treatment Complex
ASU-16902ETC Electrical Room Air Supply Unit Air Supply UnitEffluent Treatment Complex
MD-16961Disinfection Area Relief Louver Motorized DamperMotorized DamperEffluent Treatment Complex
MD-16962Electrical Room Relief Louver Motorized DamperMotorized DamperEffluent Treatment Complex

ASU-16901 operates continuously to provide filtered, outdoor air to the Effluent Treatment Complex. An ON-LOW/ON-HIGH/ON-HEAT/OFF selector switch is provided on the ECP. With the switch in the ON-LOW position, the fan operates at low speed; and with the switch in the ON-HIGH position, the fan operates at high speed. With the switch in the ON-HEAT position, the fan operates at high speed and the burner modulates to maintain the area temperature at 8° F above the outdoor air temperature. The minimum discharge supply air temperature from the unit is 40° F.

Air Supply Unit ASU-16902 comes on to provide cooling for the Electrical Room when the space temperature rises above 75° F. Motorized damper MD-16962 opens whenever ASU-16901 operates.

All fan systems controlled by the ECP shut down when the ECP receives a signal from the fire alarm system. In addition, ASU-16901 has a duct mounted ionization smoke detector. The fan will also shutdown if smoke is detected. An alarm horn, located on ECP-16951, will sound upon detection of smoke.

60.45.o Chemical Building

The controls for the Chemical Building are centralized in an Environmental Control Panel (ECP-17951). The panel is located in the Chemical Building. Table 60.45.o.1 lists the HVAC equipment for the Chemical Building.

Table 60.45.o.1 - Chemical Building HVAC Equipment
Equipment NumberEquipment NameEquipment TypeInstalled Location
ASU-17901Chemical Building Air Supply UnitDirect Gas-Fired Air Supply UnitChemical Building

ASU-17901 operates continuously to provide filtered, outdoor air to the Chemical Building. A room mounted thermostat modulates the burner to maintain the room temperature setting. The minimum discharge supply air temperature from the unit is 40° F.

All fan systems controlled by the ECP shut down when the ECP receives a signal from the fire alarm system. In addition, ASU-17901 has a duct mounted ionization smoke detector. The fan will also shutdown if smoke is detected. An alarm horn, located on ECP-17951, will sound upon detection of smoke.

60.50 Hoists and Cranes

60.50.a Overview

Equipment maintenance sometimes requires the removal and replacement of heavy pieces of equipment. In order to do this work, the following equipment items are provided at the plant: 4 hoist and monorail systems, 2 traveling cranes, 2 portable hoists with 27 hoist wall sockets and ceiling mounted lifting eyes in key locations. For information on the operation and maintenance of these equipment items see the manufacturers' O&M manuals.

60.50.b Hoist and Monorail Systems

The hoists are the electric wire rope type. The trolleys are motor driven with festooned tag line electrical conductors. The method of control is pendant, located on the trolley. Table 60.50.b.1 gives more detailed information on specific hoist and monorail systems.

Table 60.50.b.1 - Hoist and Monorail Systems
Location
Equipment No.
Capacity
(ton)
Trolley Speed
(fpm)
Trolley Motor
(hp)
Hoist Speed
(fpm)
Hoist Motor
(hp)
Air Treatment System
ME-05100
1
30
1/2
15
1
Blower Room
M-11020
5
30
1/2
12
5
RAS Pump Station
M-15101M-15102
1
45
1/2
45
3


60.50.c Influent Pump Station Traveling Crane

The Influent Pump Station traveling crane is located in the Influent Pump Station. The purpose is to remove and replace influent pumps and motors. Its capacity is 5 tons. It consists of three components: bridge crane, trolley, and hoist. The specifications for the components are listed in Table 60.50.c.1. The method of control of the bridge crane and hoist is pendant, with the control located on the trolley.

Table 60.50.c.1 - Influent Pump Station and Effluent Complex Traveling Cranes
Component
Type
Speed
Motor
Electrical Connectors
Bridge CraneSingle girder, top running,
motorized dual drive
70 fpm2-1 hpEnclosed bus bar
TrolleyMotor driven25 fpm1 hpFestooned tag line
HoistElectrical wire rope10 fpm low speed
20 fpm high speed
5 hpn/a


60.50.d Effluent Treatment Complex Traveling Crane

A traveling crane is provided in the Effluent Treatment Complex to remove and replace pumps and motors. Its capacity is 1 ton. It consists of three components: bridge crane, trolley, and hoist. The specifications of the components are shown in Table 60.50.d.1. The bridge crane and hoist are controlled by pendant located on the trolley.

Table 60.50.d.1 - Effluent Pump Station Traveling Crane
Component
Type
Speed
Motor
Electrical Connectors
Bridge CraneSingle girder, top running,
motorized dual drive
70 fpm2-1 hpEnclosed bus bar
TrolleyMotor driven25 fpm1 hpFestooned tag line
HoistElectrical wire ropeVariable speed, with
45 fpm maximum
3 hp, minimum
variable speed
n/a


60.50.e Portable Hoists

The lifting capacity of the portable hoists is 600 pounds with a safety factor of 1.5. The winch style is manual with disc brake. The 35-foot lifting cable is 1/4-inch stainless steel aircraft cable. The portable hoists are designed to mount to wall sockets. There are 27 wall sockets located throughout the facility. These wall socket locations and their applications are outlined in Table 60.50.e.1.

In addition, each submersible mixer is provided with a lifting assembly for removal and installation in the aeration basin. This lifting assembly consists of a lifting davit and winch. The winch is operated by a portable electric driving device with a 1-ton capacity, operating on 120-volt, single phase power. The electric driving device is provided with pushbutton controls for UP/STOP/DOWN operation. A single drive is provided for all lifting assemblies.

60.50.f Hoist and Crane Safety

Before operating a hoist or crane, the operator should be fully familiar with the general safety requirements of the hoist or crane manufacturer's operation and maintenance manual. The operator should be fully trained in the safe operation of the hoist or crane. In addition, the hoist or crane should meet the requirements in OSHA 1910.179.

Before operating the hoist or crane, the operator should observe the following general safety considerations:

Table 60.50.e.1 - Portable Hoist Wall Socket Locations
LocationQuantityApplication
Influent Pump Station Effluent Channel
6
Channel diffuser assembly removal/installation
Aerated Grit Chambers
8
Diffuser assembly removal/installation
Primary Clarifier Influent Channel
12
Removal/installation of channel diffuser assembly and hand stop gates
Primary Clarifier Effluent Channel
1
Removal/installation of primary scum flush water pumps


60.55 Communication System

60.55.a Overview

The plant communication system consists of a voice telephone system connected to the commercial telephone system and the plant process alarm system.

There are four phones located at the plant: two in the motor control area of the Headworks, one in the Operator's Lab, and one in the Effluent Treatment Complex.

60.55.b Plant Process Alarm System

The plant process alarm system consists of the following components:

60.55.c Supervisory Control System

The supervisory control system (SCS) is the primary source of alarm information for the plant. Except in the event of a total SCS failure, all alarms monitored or derived in the plant are handled through the SCS system. Alarms are displayed on an SCS alarm summary screen and are acknowledged through SCS keyboard and/or mouse. The SCS monitors are located in the Operator's Lab, Administration Building control room, and at the Westside Treatment Plant. The SCS at the Westside Treatment Plant is connected to an in-plant beeper system for alarm notification.

60.55.d Small Alarm Dialer

The first channel on the small alarm dialer is dedicated to call the Westside Treatment Plant when a point is in alarm and not acknowledged for a set time delay. The set time delay is programmed in the PLC and will be initially set for 10 minutes. Acknowledgement of the alarm dialer does not acknowledge the alarm on the SCS system. If the alarm condition remains unacknowledged on the SCS system for an additional time delay (also programmed in the PLC), a second channel on the alarm dialer is activated to call a backup list of phone numbers. The alarm dialer is operational all the time.

60.55.e Critical Alarm Dialer

The large alarm dialer is used to call out critical alarms when personnel are not operating the plant. Alarm channels connected to this dialer are from both hardwired interlocks (for example, influent wet well high level float switch) and PLC logic (for example, alarm for no influent pumps on). The alarm dialer is programmed to be activated automatically according to a time schedule, or to be manually activated by personnel when they leave the site. When the dialer is activated, it calls the Westside Treatment Plant first when it receives an alarm after a 30 second time delay (programmed in the dialer). If the alarm dialer is not acknowledged from the Westside Treatment Plant, it continues to call other phone numbers on the programmed list until it receives an acknowledgement. Acknowledgement of the alarm dialer does not acknowledge the alarm on the SCS system. If the alarm dialer is acknowledged, it will wait for a set time delay (programmed in the dialer) for the critical alarm condition to be cleared. If this time delay elapses and the alarm is not cleared, the alarm dialer will start its call out cycle all over again.

60.55.f Local Annunciator Light Boxes

The annunciator light boxes at each local control panel serve as backup of the SCS system. If the SCS system fails so that alarms are no longer displayed, critical alarm status can still be monitored and acknowledged at the local control panels. The light boxes are wired to the PLC and controlled through PLC logic. Alarm acknowledge button and light test button are also located on each local panel. When the SCS system is operating, an acknowledgement of an alarm at the local panel will also acknowledge the alarm on the SCS.

60.55.g Alarm Configuration

The following alarms are connected to the small alarm dialer:

The following alarms are connected to the critical alarm dialer:

The following alarms are connected to the annunciator light box on LCP 01 in the Influent Pump Station:

The following alarms are connected to the annunciator light box on LCP 12 in the Electrical Distribution Room:

60.60 Compressed Air System

60.60.a Overview

The compressed air system is provided to supply high pressure air to the grit chambers for breaking up settled grit in each grit bay. High pressure air is also injected into the WAS/SSM line before it is pumped to the Southside interceptor.

60.60.b Primary Elements

60.60.c Local Status And Control

The compressed air system control panel is a package system. The following devices are located on panel LP-07000:

The compressed air system is controlled locally from panel LP-07000. When the HOA handswitch is in the HAND position, the compressor motor is started and stopped using the START/STOP pushbuttons. In the AUTO mode, the compressor is started and stopped by the sequencing pressure switches on the receiver. The cooling water control valve FV-07020 is opened whenever the compressor is on. The air flow valve FV-07040 is opened and closed locally using OCR handswitch.

60.60.d PLC/SCS Functions

When in REMOTE, valve FV-07040 is opened when the WAS pump P-15081 is running or when the SSM transfer pump P-15061 is running and its discharge is directed to the WAS/SSM line.

60.65 Sump Pumps

60.65.a Overview

The sump pump systems pump drainage from low areas of the plant to many different process drains or catch basins. There are seven different sump pump systems as listed below. An typical sump pump control panel is shown in Figure 60.08. A typical Sump Pumping PI&D is shown in Figure 60.09.

The sump pump systems are dual pump type with liquid level control, alternator, and control panels. The pumps are heavy-duty, nonclog type with oil-filled double mechanical shaft seals.

60.65.b Design Specifications

Refer to Table 60.65.b.1 for individual sump pump locations and specifications.

Table 60.65.b.1 - Sump Pump Locations and Specifications
Location
Pump No.
Control Panel No.
Motor (hp)
Max rpm
Flow(gpm)
Total Head (ft)
Discharge Location
Influent Pump Station
P-01801P-01802
LP-01800
1-1/2
1,750
50
25
Influent wet well
Screenings Gallery
P-02801P-02802
LP-02800
1-1/2
1,750
50
25
Screenings Effluent
Channel
Headworks Blower Room
P-05801P-05802
LP-05800
1-1/2
1,750
50
25
Primary Clarifier Influent
Channel
Primary Clarifier Extension
P-07801P-07802
LP-07800
1-1/2
1,750
50
25
Primary Clarifier Influent
Channel
Primary Clarifier Extension (Storm Drainage)(1)
P-07811P-07812
LP-07810
5
1,750
175
35
Roof Drain Basin to North of Primary Clarifier Extension
Primary Clarifier Sludge
Pump Gallery
P-08811P-08812
LP-08810
1-1/2
1,750
50
25
Primary Clarifier Influent
Channel
Primary Scum Pump Room
P-08821P-08822
LP-08820
1-1/2
1,750
50
25
Primary Scum Wet Well
(1) The Storm Drainage Pumps are provided with a guide rail system for lifting.


60.65.c Primary Elements

60.65.d Local Status And Control

The sump pumps control panels are a package system. The following devices are located on each sump pump panel:

The sump pumps are controlled locally at the sump pump panels. When in the HAND mode, a pump is started and stopped using the START/STOP pushbuttons. When in AUTO mode, the pumps are sequenced based on the level switches in the sump as follows:

60.65.e PLC/SCS Finctions

60.65.f Alarms

Refer to Table 60.65.f.1 for specific information on sump pump alarms.

Table 60.65.f.1 - Sump Pump Alarms
Alarm
Trigger
PLC/SCS reset
Display
LAHH-01804LSHH-01804 is TRUESump level < high-high switch
SCS
LAHH-02804LSHH-02804 is TRUESump level < high-high switch
SCS
LAHH-05804LSHH-05804 is TRUESump level < high-high switch
SCS
LAHH-07804LSHH-07804 is TRUESump level < high-high switch
SCS
LAHH-07814LSHH-07814 is TRUESump level < high-high switch
SCS
LAHH-08814LSHH-08814 is TRUESump level < high-high switch
SCS
LAHH-08824LSHH-08824 is TRUESump level < high-high switch
SCS



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